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Automobile

The excellent mechanical and thermal properties of the lightweight sandwich core material ROHACELL® are used for the realization of exclusive sport cars e.g. Zonda or Ferrari as well as for Formula 1 racing cars. Because the closed-cell foam is easy to machine, even the most complex component shapes can be manufactured economically in small series.

The Holden HSV Monaro super sports car with a state-of-the-art sandwich bonnet

The new bonnet design was realized by means of the Quickstep rapid curing method, using carbon epoxy skins and a core of ROHACELL® IG. The Quickstep technology allows extremely short cycle times and the realization of a high quality surface finish. The introduction of the sandwich concept and the use of ROHACELL® 51 IG made it possible to achieve a total weight of only 5,2 kg. Due to the high temperature capabilities the bonnet can be introduced to online painting.

The Quickstep technology allows extremely short cycle times and the realization of a high quality surface finish.

Confirmation of Compliance to directive 2000/53/EC (end-of life vehicles) (204.82 kb)